180 is great for a 500. 250's around 220.
When you tested, did you hold the throttle wide open?
We'll need a lot more info for figuring your jetting but i can tell you that 172 in that small carb on a 250 seems really really massive. I ran the 39pwk bored to 40.5 on a slightly ported 500 and i think I ran mid to upper 170 main. 180 main.
Might buy a few genuine Keihin jets and start stepping down the main until you get your powerband back. Maybe do a plug chops at full throttle to be sure you dont get too lean.
Do you know if your motor is air tight? have you done a leakdown test?
***Edit: I remembered i ran a 185ish main. So maybe 172 isnt far off? Either way, do some plug chops and see if you're lean/just right/rich on the main and go from there.