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ASSEMBLY (CHANGES FROM 1990 MODEL)
AMOUNT OF PARTS AND PART 1990 NUMBER 1991 NUMBER
NORMAL CHANGES
AIR CLEANER (3)
4 BOLTS 01107-06167 01177-06168
Removed 4 LOCK WASHERS
Removed 4 WASHERS
BRAKE LEVER (3)
Removed SPRING, THROTTLE CABLE ARM, WASHER, NUT, GASKET, and CAP from fiche
BRAKE LEVER 57420-49101 57421-13001
BOLT 57431-49100 57431-13030
CARBURETOR (E-03 UP TO VIN 100434 (3)
CARBURETOR ASSEMBLY 13200-43B20 13200-43B30
NEEDLE JET 09494-00453 (R-2) 09494-? ? ? ? ? (R-0)
MAIN JET 09491-70011 (350) 09491-76003 (380)
CARBURETOR (E-03 FROM VIN 100434 AND ALL E-01, 02, AND 28 (4)
CARBURETOR ASSEMBLY 13200-43B20 13200-43B31
NEEDLE JET 09494-00453 (R-2) 09494-? ? ? ? ? (R-1)
MAIN JET 09491-70011 (350) 09491-74003 (370)
AIR SCREW 1.5 1.25
CRANKCASE COVER (2)
CLUTCH COVER GASKET 11482-43B00 11482-43B10
MAGNETO COVER GASKET 11483-43B00 11483-43B10
CUSHION LEVER (1)
ALL NEW SYSTEM OLD NEW
CYLINDER (4)
CYLINDER HEAD GASKET 11141-43B10 11141-43B10-H17
CYLINDER GASKET 11241-43B00 11241-43B20
CYLINDER COVER GASKET 11233-00B00 11233-01C00
GASKET SET 11400-43850 11400-43870
EXHAUST VALVE (2)
EXHAUST VALVE SPRING 09444-15006 09444-15011
O-RING 09280-12012 11143-27A51
FRAME (1)
FRAME 41100-43B10-19F 41100-43B20-19F
FOOTREST (10)
FRONT RH FOOTREST 43510-43B01-19F 43510-43B10-19F
FRONT LH FOOTREST 43520-43B01-19F 43520-43B10-19F
4 BOLTS 09103-10116 09103-10251?
Added RH BRUSH GUARD 43570-43B10-19F
Added LH BRUSH GUARD 43580-43B10-19F
Added 2 CUSHIONS 63191-43B10
Added 2 FRAME BOLTS 01517-08167
Added 2 FOOTREST BOLTS 01517-08457
Added 2 NUTS 08313-21087
REAR GRIP 43980-43B01 43980-43B10
FRONT BRAKE HOSE (2)
BOLT 01107-06166 01134-06166
Removed LOCK WASHER
FRONT FENDER (15)
RH FENDER TAPE SET 68150-43B40-3RN 68155-43B00-1DU+9SG
LH FENDER TAPE SET 68150-43B50-3RN 68156-43B00-1DU+9SG
4 FRONT FENDER BOLTS 01107-06167 09118-06017
Removed 4 LOCK WASHERS
Removed 4 WASHERS
Removed 2 WASHERS
2 REAR FENDER BOLTS 01107-06356 01107-06358
2 LOCK WASHERS 08321-21066 08321-21067
2 WASHERS 08322-21066 08322-21067
2 BOLTS 01107-08125 09118-08001
Removed 2 LOCK WASHERS
Removed 2 WASHERS
2 SCREWS 02142-06164 09136-06062
Removed 2 WASHERS
Removed 4 LABELS
FRONT MASTER CYLINDER (5)
FRONT MASTER CYLINDER ASSEMBLY 59600-25C00 59600-01C00
PISTON/CUP SET 59600-36820 59600-04810
DIAPHRAGM 59667-24500 59667-44B00
HOLDER 59671-19B00 59671-36500
2 BOLTS 01107-06255 59675-19C00?
Removed 2 WASHERS?
GEAR SHIFTING (1)
LEVER ASSEMBLY 25611-19A01 25611-01C10
KICK STARTER (2)
KICK STARTER SHAFT 26211-13A00 26211-08D00
KICK STARTER LEVER 26300-43B00 26300-43B01
MUFFLER (1)
1ST MUFFLER 14310-43B02 14310-43B03
REAR BRAKE (1)
BRAKE PEDAL 43110-43B00-126 43110-43B11-126
REAR FENDER (10)
REAR FENDER 63111-43B00-25Y 63111-? ? ? ? ?-25Y
RH FENDER TAPE SET 68170-43B30-33N 68170-43B??-???
LH FENDER TAPE SET 68170-43B40-33N 68170-43B??-???
Removed RH 500 EMBLEM
Removed LH 500 EMBLEM
Added 2 QuadRacer EMBLEMS 68171-43B60-1DU
Added SUZUKI EMBLEM 68174-? ? ? ? ?-9SG
MANUAL BAG 94980-34301 94980-34302
Removed TIRE AIR PRESSURE LABEL
Removed WARNING LABEL
REAR MASTER CYLINDER (25)
REAR MASTER CYLINDER ASSEMBLY 69600-43B11 69600-01C00?
PISTON AND CUP SET 69600-16820 69600-04810
PUSH ROD 69670-43B00 69670-00A00?
2 NUTS 69693-24A00 69693-22A00
YOKE 69692-19A00 69692-22A00
CONNECTOR 69672-05A00 69672-00B20
Removed SCREW
Removed LOCK WASHER
Removed WASHER
Added CIRCLIP
Removed CHOKE
2 BOLTS 09103-08149 09106-06064
RESERVIOR TANK ASSEMBLY 69740-24A00 69740-01D01?
BOLT 01107-06166 01174-06166
Removed LOCK WASHER
Removed WASHER
TANK HOSE 69730-43B00 69730-01C00?
Removed 1 CLAMP
Added LOWER CLIP
REAR BRAKE HOSE 69480-43B00 69480-43B10
Added FRONT BRAKE HOSE CLAMP
Added 2 BOLTS
Added 2 LOCK WASHERS
2 BOLTS 01107-06127 01137-06167
Removed 2 LOCK WASHERS
REAR SHOCK ABSORBER (14)
REAR SHOCK ABSORBER ASSEMBLY 62100-43B10-163 62100-43B60-163
Removed UPPER BEARING
Removed 2 STOP RINGS
Removed 2 DUST SEALS
Removed 2 COLLARS
Removed BEARING from fiche
Removed SPACER from fiche
Removed 2 DUST SEALS from fiche
Removed ADJUST PLATE from fiche
Removed SCREW from fiche
Removed O-RING from fiche
Removed LOWER BOLT
Removed UPPER BOLT
Added 2 BOLTS
REAR SWINGING ARM (14)
REAR SWINGING ARM ASSEMBLY 61000-43B01 61000-43B50
Removed 2 EMBLEMS
PIVOT SHAFT 61211-19A00 61211-01C60
CHAIN TOUCH DEFENSE BUFFER 61273-43B01 61273-43B60
Removed 2 BOLTS
Removed 2 LOCK WASHERS
Removed 2 WASHERS
Added BOLT
Added WASHER
Added CHAIN BUFFER BRACKET
Added 2 BOLTS
Added SPACER
REAR TORQUE LINK 64311-43B00 64311-43B60
DISC PLATE GUARD 61391-43B00 61391-43B01
REAR WHEEL (2)
REAR AXLE 64710-43B00 64710-43B50
NUT (4) 08310-22088 (2) 08319-31087
SEAT (1)
SEAT ASSEMBLY 45100-43B40-4UZ 45100-43B60-6LK
TRANSMISSION (2)
2ND DRIVEN GEAR 24321-43B00 24321-43B01
3RD DRIVEN GEAR 24331-43B00 24331-43B01
WIRING HARNESS (1)
WIRING HARNESS 36610-43B00 36610-43B10
So NO ONE wants to build this?
