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Author Topic: 85 LT250R in need.  (Read 5763 times)

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Re: 85 LT250R in need.
« Reply #50 on: December 01, 2013, 07:40:40 pm »
How well is fuel flowing into your carb?

Im still leaning towards a clutch side crank seal but that's how mine sounded the one time I forgot to turn the fuel on. Good lord did that scare me hearing that fresh engine lean out like that...
1976 Yamaha TT500
1979 Yamaha TT500
1980 Yamaha TT500
1985 Yamaha YTZ250
1985 Yamaha YTZ250
1985 Honda ATC350X
1985.5 Yamaha YTZ250
1987 Suzuki LT265R
1988 Suzuki LT250R
2002 Honda CR85RB
2005 Honda TRX450R
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Re: 85 LT250R in need.
« Reply #51 on: December 01, 2013, 08:03:32 pm »
Fuel is flowing just fine from tank to cylinder, there is no visible air leaks in boots or anything that I can see at last.

I could imagine, this is freaking me out, and I don't have much cash into this thing yet.

So drain coolant/oil and pull the kick start lever, and pull the clutch cover off? is there any way that I can see if that is the problem after I take it all off?

I also noticed some metal flake in the oil, so I should probably be worrying about that as well..
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #52 on: December 01, 2013, 09:46:21 pm »
Yea drain the coolant and oil, pull the kicker, make note of how your clutch pull and all looked before you take it apart. Take pictures with your phone, it helps a LOT! Especially for your first time.

Pull the cover off, then look at the crank and look along it into the case. You'll see the black rubber (it is rubber right y'all?) seal. If it's protruding out or anything then it's blown. They can also come apart at the lip and leak. You can try mixing some soap and water in a spray bottle and spraying it around it then roll the motor over slowly and watch for bubbles. That might work but I'm not 100% sure. About the only way I could think of doing it without having to pull the crank nut and gears off.

As for the metal flakes in the oil: it's more than likely clutch "dust". It'll look like aluminum and be kinda like a paste. But again that's just going from my experience with my first LT. I'm no expert,, I've only had mine together for like a year and a half or two years.
1976 Yamaha TT500
1979 Yamaha TT500
1980 Yamaha TT500
1985 Yamaha YTZ250
1985 Yamaha YTZ250
1985 Honda ATC350X
1985.5 Yamaha YTZ250
1987 Suzuki LT265R
1988 Suzuki LT250R
2002 Honda CR85RB
2005 Honda TRX450R
2007 Honda TRX450ER

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Re: 85 LT250R in need.
« Reply #53 on: December 02, 2013, 01:21:28 pm »
So this is after I got the cover off. It looks pretty clean all in all to me. I am now going to follow the manual and tear into the clutch assembly.

Second picture shows the first problem I found.
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #54 on: December 02, 2013, 01:40:10 pm »
Clutch basket looks pretty grooved and the piece that comes through the pressure plate (forget its name) looks to have some chewed up teeth.

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Re: 85 LT250R in need.
« Reply #55 on: December 02, 2013, 01:49:52 pm »
Dangerouspower, I saw that after I took it off. I think that one piece that comes through the pressure plate is the cause of my metal flake, because the shift rod i guess the rod that is between that piece and the actual clutch cable, is covered in a bunch of flake/oil.

and now I cannot for the life of me get the nut that holds the clutch sleeve hub on. It seems that the previous owner way over tightened it. any hints to getting this thing off?
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #56 on: December 02, 2013, 04:55:26 pm »
impact will take it off, or you need a clutch removal tool, if you have any extra clutch plates and fibers you can make your own, just weld them together and put handle on it, or you can use a strap wrench, craftsman makes a rubber one that worked for me before.

http://www.ebay.com/sch/i.html?_sacat=0&_from=R40&_nkw=lt250+clutch+tool&_sop=15
life's journey is not to arrive at the grave safely in a well preserved body, but rather to skid in sidays totally worn out shouting "HOLY SH*T...WHAT A RIDE!"

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Re: 85 LT250R in need.
« Reply #57 on: December 03, 2013, 02:31:17 am »
Just to make sure you didn't miss that detail but the clutch basket nut has a reverse thread, so loosen to the right.
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Re: 85 LT250R in need.
« Reply #58 on: December 03, 2013, 12:58:05 pm »
Dimsi, yep, I saw that. the second time I looked at the book  ;D

I ended up using the strap wrench and got everything off, but that stud came off with the bolt that was threaded in it. So now that is also going to need to be replaced as well.

I know everyone is going to yell at me, but...... I took into the shop this morning mainly because I'm not going to have time to work on it and I dont want all those internal parts getting rusted by sitting out. So we are going to hear from a very reliable shop that also ONLY charges me for parts (Y) whats wrong with it as well as what I'm actually working with bore, and porting wise since the prevous owner swapped in an 86 motor into the 85 frame I'm assuming they did not keep it stock. (on account that I would not)

so with that being said I'm either looking at a MONSTER LT or a busted A** parts motor.
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #59 on: December 03, 2013, 01:29:30 pm »
Hey man it's no harm no foul. You made an executive decision and are happy with that decision so that's all that matter for your bike!

And I doubt it'll be a busted azz parts bike. It was at least running and riding before, even with a broke clutch spur/boss.
1976 Yamaha TT500
1979 Yamaha TT500
1980 Yamaha TT500
1985 Yamaha YTZ250
1985 Yamaha YTZ250
1985 Honda ATC350X
1985.5 Yamaha YTZ250
1987 Suzuki LT265R
1988 Suzuki LT250R
2002 Honda CR85RB
2005 Honda TRX450R
2007 Honda TRX450ER

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Re: 85 LT250R in need.
« Reply #60 on: December 03, 2013, 01:40:41 pm »
if you are good friends with the shop you sould see about being there when they start jetting bike. maybe you might learn something.
and it will help you next time you need to jet bike, like when it warms up you will need to jet again.
life's journey is not to arrive at the grave safely in a well preserved body, but rather to skid in sidays totally worn out shouting "HOLY SH*T...WHAT A RIDE!"

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Re: 85 LT250R in need.
« Reply #61 on: December 03, 2013, 02:04:49 pm »
Chuckie, I agree with you, but I cant help but to kick myself in the azz a little bit for trading that CR125 for a bike that I now have to pour some money into just so I can ride it. But its also at the point where I have one tennishoe knee deep in the mud and I need to stop b**chin about it and put the other foot in the mud LoL

GrkGuy, That is a very good idea. I will do that, I might also want to see everything after they pull the top end apart. The owner loves me mainly because during the winter season I seem to be the only person in and out of that place. All these fair weather riders around here.
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #62 on: December 03, 2013, 02:08:36 pm »
almost sounds like its running out of fuel, have you tried it on reserve, how much fuel is in tank.
life's journey is not to arrive at the grave safely in a well preserved body, but rather to skid in sidays totally worn out shouting "HOLY SH*T...WHAT A RIDE!"

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Re: 85 LT250R in need.
« Reply #63 on: December 03, 2013, 02:32:42 pm »
I thought that at first to but, I had it every way possible, and had over 1/2 tank of nice new fuel in it. Its really odd after all of the problems it has had. I'm guessing that there is deffinately a carb problem, and very possibly a top end issue like a bad gasket somwhere. I dout that there is an internal problem, but there is always a small possibility of that.

I am certain that before I got it, the motor had some work done but neither I or the owner before me have an idea on what, so hopefully it was done correctly but from all of the odds and end bolts that is holding this thing together I dout that it was.

Luckily the same shop has a complete/could be running 86 lt 250 motor they will sell me for $150.00 so that may be an option.
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #64 on: December 04, 2013, 05:45:28 am »
Shoot, that's cheap! Buy the dang thing! Or give us the number lol
1-1985 SUZUKI LT250R
1-2013 HONDA TRX450ER

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Re: 85 LT250R in need.
« Reply #65 on: December 04, 2013, 10:23:47 am »
your floats could be out in the card not letting it fill all the way up
life's journey is not to arrive at the grave safely in a well preserved body, but rather to skid in sidays totally worn out shouting "HOLY SH*T...WHAT A RIDE!"

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Re: 85 LT250R in need.
« Reply #66 on: December 04, 2013, 07:03:50 pm »
Grkguy, I think that is a very high possibility but the way that it was running tells me that there is something else that's wrong to.

All American, I was debating on picking it up to part out. But I don't how what kind of shape everything is in, and havent looked into it more.
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #67 on: December 05, 2013, 12:34:22 pm »
For a $150 you really can't go wrong. It's a relatively cheap gamble with potential for a very good return. Even if it doesn't run, you still get some spare parts from it. It may come in handy someday if you decided to keep it or it may by chance need nothing more than the usual going through. With these motors costing hundreds and hundreds of dollars...

I say again, buy it or give it up LOL
1-1985 SUZUKI LT250R
1-2013 HONDA TRX450ER

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Re: 85 LT250R in need.
« Reply #68 on: December 05, 2013, 04:04:08 pm »
You have a very good point. now that I think of it I'm not 100% on what year its from. it might be an 87 which would be pretty nice. I could even use it as a learning project to strip apart just to get more familar with these motors.

Now you have me convinced to spend even more money, I dont think my wife is going to like that I signed up on this forum if I keep finding reasons to spend money lol.

I'll get some pictures and info of it when I go to pick up the LT.

So just to give you guys a quick update, I got word from the shop and my motor is all kinds of jacked up. the crank is free but is very loose with lots of play, and the wrist pin came off on one side and has been wearing on the cylinder. fix from the shop is to do a complete rebuild which for them to do will run me ballpark $1200+ the same shop does have a LT motor which needs significant transmission work at least, so I might be able to frankenstein a working motor together cheaper then that, but I'm not sure yet. From the sounds of it I can rebuild it for more then another bike, scrap it, or try to do a rebuild myself and save some $$$ any opinions?
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #69 on: December 05, 2013, 10:20:50 pm »
I guess what I'm asking is do you guys think that its worth rebuilding? And would u guys mind helping talk me through doing it? Because the other option is to part it out.
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #70 on: December 05, 2013, 10:55:44 pm »
I'd but the $150.00 engine then tear it down and see where I was.  It's a gamble but you may end up with a good crank and a top end that's in better shape.
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Re: 85 LT250R in need.
« Reply #71 on: December 05, 2013, 11:01:38 pm »
I agree with Chris. The buck fifty motor is worth the gamble. Even if the cylinder needs a bore it can't be as bad off as your other cylinder. And $50 says the crank is in better shape than yours too.

We can definitely walk you through the rebuild. A lot of people are intimidated by splitting cases because of the transmission but it's nothing difficult at all
1976 Yamaha TT500
1979 Yamaha TT500
1980 Yamaha TT500
1985 Yamaha YTZ250
1985 Yamaha YTZ250
1985 Honda ATC350X
1985.5 Yamaha YTZ250
1987 Suzuki LT265R
1988 Suzuki LT250R
2002 Honda CR85RB
2005 Honda TRX450R
2007 Honda TRX450ER

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Re: 85 LT250R in need.
« Reply #72 on: December 05, 2013, 11:17:23 pm »
I was thinking about that to. I talked to the shop owner and he actually said that he would tear into the other motor to see if any of the parts could be used with my motor. He said that he would be able to tell me in two days or so.

Now that I'm doneish freaking out about this thing grenading on me. I figure that I will bring mine home tomorrow and tear it down while I wait for him to tell me about that other motor. That way I actually have an idea on what will need to be replaced. Apparently the flywheel was loose and ground a little bit into the Case cover, the crank moved forward, back as well as up and down. The piston is toast and it will need a bore hopefully leaving enough cylinder wall, that's all he could tell me about it without splitting the case.

Are there any other things that are probably going to be wrong or that I should replace anyway?

I REALLY appreciate the help with this task, I am pretty intimidated about doing a rebuild on it, I've worked on car/truck engines all my life but I have nerve tore into a bike motor. So it will be a learning experience.
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

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Re: 85 LT250R in need.
« Reply #73 on: December 05, 2013, 11:25:33 pm »
They aren't bad at all.  The first one is intimidating but just pay attention when you tear it down, take pictures if you feel the need and have a good manual.  Plenty of help on here if you need it.  I would replace all the bearings in the cases while I was in it.  Check over your trans parts for excessive wear, cracks and chips.
Let the good times roll.....

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Re: 85 LT250R in need.
« Reply #74 on: December 05, 2013, 11:31:17 pm »
I know that its near impossible to know for sure without first knowing about that second motor and what all is wrong with my current one but any idea what I would be looking at price wise for the whole overhaul?

And honestly since u guys have functional bikes do u think that they are worth the time and cash that I will be putting into this motor?

The current manual that I'm rocking is the one that I downloaded off this site. Clymer or something along those lines, is there a different one that I should get ahold of?
04 CRF 450R----> My Beast
03 LTZ 400------> Wife's Boy Friend
90 LT 250R------> Done and Ripping
01 CR 125-------> Traded For the LT

 

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