Suzuki Quadracer HQ

LT500R Quadracer => LT500R- Exhaust => Topic started by: Frogzilla on July 22, 2013, 05:56:00 pm

Title: Re: V-1 Exhaust Flange O-Rings
Post by: WestTexasKing on July 23, 2013, 04:13:23 pm
Mitch, have you thought about trying an exhaust ball joint instead?
The two parts are held together by spring pressure, and they seal quite well.
Best part is that they can be adjusted for slightly different frames by hand, which could have eliminated some of the problems with Q pipes and AAEN pipes fitting up to other frames.
One of the problems with any type of straight slip fit joint is that any side load (torque, vibration, poor fitting pipe, etc.) will cause a gap for the exhaust and oil to shoot through back onto the engine, whereas a ball joint would just rotate and maintain a seal.

I've been thinking about converting a pipe just to test out the concept, I'm tired of using O-rings and silicone.

The trick with a ball joint is to have the inside ball coming from the engine and the socket going to the rest of the exhaust, that way the ball will expand from higher temps and seal tightly against the socket.
I guess the only problem really is that the small chamber it creates might change the tuning of the pipe itself...which could be remedied if you were building pipes, obviously.
This is about the closest picture I could find of the type of ball joint I have in mind, they're on nearly every piston engine aircraft flying today.
(http://www.powersportsupply.co/product_images/y/875/kx021144__03293.jpg)
Title: Re: V-1 Exhaust Flange O-Rings
Post by: Q2W on July 23, 2013, 03:01:58 pm
I also use a bead of 3bond inbetween the 2 orings.

The parker orings wont even last 1 trip.
Title: Re: V-1 Exhaust Flange O-Rings
Post by: Mitch Keller on July 23, 2013, 02:54:24 pm
Myself, I'm working on precision metal slip joint on the next batch of pipes, might die cut a flat silicone gasket to match, so no leaks what so ever.
Title: Re: V-1 Exhaust Flange O-Rings
Post by: Nopick on July 23, 2013, 02:51:12 pm
Thanks for the replies. I think I will try red RTV and no o-rings when I remount the pipe. I will post how it works for me.

I really hate messy pipe mounts.
Title: Re: V1 Exhaust flange o-rings
Post by: Mitch Keller on July 23, 2013, 01:44:46 pm
The Viton® fluoroelastomer resists chemicals and oil. Temperature range is -15° to +400° F. Durometer hardness is A75. Meets ASTM D2000/SAE J200. Color is black. vs: Silicone has good resistance to low and high temperatures. Temperature range is -65° to +425° F. Durometer hardness is A70. FDA compliant. Color is red-orange
The Silicone for me lasted longer when I had the Q pipes vs the Vitron
Title: Re: V1 Exhaust flange o-rings
Post by: Glamisrider on July 23, 2013, 12:48:58 pm
Why is Viton recommended when silicone's upper temp rating is higher??  I have seen Viton mentioned many times here and on the old site as being the superior material.

Viton is oil and fuel resistant I believe. The rubber orings get "hard".

Bingo!

They'll hold up better
Title: Re: V1 Exhaust flange o-rings
Post by: Rider414 on July 23, 2013, 10:39:05 am
Viton is oil and fuel resistant I believe. The rubber orings get "hard".
Title: Re: V1 Exhaust flange o-rings
Post by: Nopick on July 23, 2013, 08:45:02 am
Why is Viton recommended when silicone's upper temp rating is higher??  I have seen Viton mentioned many times here and on the old site as being the superior material.
Title: Re: V1 Exhaust flange o-rings
Post by: Q2W on July 23, 2013, 07:58:58 am
I have a ton of Viton Orings that fit the Qpipe in my garage.

Title: Re: V1 Exhaust flange o-rings
Post by: Kreidy818 on July 23, 2013, 06:55:52 am
I agree. RTV has never failed me. Just let it cure for a full day
Title: Re: V1 Exhaust flange o-rings
Post by: Glamisrider on July 23, 2013, 06:52:33 am
Go here:
http://www.mcmaster.com/#viton-fluoroelastomer-o-rings/=nqvqcf

Select: Viton® Fluoroelastomer O-Rings

Pick your poision
Title: Re: V1 Exhaust flange o-rings
Post by: cworobec on July 23, 2013, 05:41:09 am
I use high temp red rtv silicone as well, I put a bead inside the pipe just like Matt says to do. Just make sure you let it cure before you start the motor otherwise you'll blow it out.
Title: Re: V1 Exhaust flange o-rings
Post by: Nopick on July 23, 2013, 04:05:27 am
I called SCP and asked Matt for the part number of the o-rings a couple weeks ago. He said he never uses o-rings. He recommended putting a nice bead of red rtv around the ID of the pipe's flange before sliding it on the engine flange.  I'm going to try that this fall.  Ultra gray and o-rings on my v2 failed miserably and trashed the front of my engine while we were in glamis last year...

Q gave me the following part number for the V2 pipe but never would send one for the V1. He did say the V2 ring would not work for the V1 pipe...
McMaster Carr V2 o-ring part number 9396K112

Title: Re: V1 Exhaust flange o-rings
Post by: WestTexasKing on July 23, 2013, 03:02:11 am
Don't forget to smear ultra gray all over the O-rings and flange before you install it.
The O-rings don't do a great job of sealing.
Title: Re: V1 Exhaust flange o-rings
Post by: Frogzilla on July 22, 2013, 07:20:48 pm
Thanks.Thats what I needed to know.
Title: Re: V1 Exhaust flange o-rings
Post by: cworobec on July 22, 2013, 06:44:11 pm
Viton orings work well
Title: V-1 Exhaust Flange O-Rings
Post by: Frogzilla on July 22, 2013, 05:56:00 pm
What kind of o-rings works best on Q pipe V1 flange? Did a search but cant find any thing,must have been on the old site.