I want to cut my stock head down to correct the squish and I like the idea of cutting it for O rings at the same time. Problem is that someone has been hacked around my head studs with a power drill to allow clearance for the shoulder on the 10/8mm head studs. The cuts into the head step in by roughly 2mm and leave 4mm of material between the edge of the drill mark and the outside of the edge of the head.
If anyone here has done a cut a head this way before, can you please tell me if this will be a problem, or am I going to need to cut 2mm+ off the gasket surface of the head anyway to allow for the wider squish band.
My bore is at 88.5mm and I am planning on using the Dr Q squish band "15 degree squish angle to .5MM bigger than the bore and set-up w/1.2-1.3MM clearance" as that's all I can find.
Also, I've noticed that the builders who really know 500r's restrict the water passage when deleting the head gasket...is that necessary.
If any specs for my motor are needed...87 motor, 40mm pwk carb, AAEN 500 frame pipe, Oversize YFZ450 radiator, Stock reed cage with Boysen fibre two stage reeds and what looks like a 'proper' porting work though I don't have any idea who did it.
Thanks and I really hope someone can help.