+-

Author Topic: LT500 Bolt List, Thanks to Kyle  (Read 2275 times)

Offline Mitch Keller

  • Mitch Keller
  • Trade Count: (0)
  • Administrator
  • Trail Blazer
  • *****
  • Posts: 799
  • Love The Smell Of 927 and Race Fuel In The Morning
  • Location: Riverside Ca
LT500 Bolt List, Thanks to Kyle
« on: October 02, 2012, 02:38:19 pm »
05mm = .080 Pitch
06mm = .100 Pitch
08mm = .125 Pitch
10mm = .125 Pitch

AIR CLEANER
4 6x16 flange bolts
4 6mm lock washers
4 6mm washers

BRAKE LEVER
1 10
2 5x12 screws
2 5x20 screws
2 5mm lock washers
1 17
1 18

CARBURETOR
2 4x12 phillips screws
2 4mm lock washers
4 5x20 phillips screws
4 5mm lock washers
1 4x6mm phillips screw
2 3x10mm phillips screws
2 3mm lock washers

CLUTCH
2 22mm washers
1 22mm internal hex bending washer
1 22mm standard nut
6 5x12 standard bolts
6 5.5x16x1.2mm washers
1 6x10mm standard bolt with tip
1 6.2x11x1.2mm crush washer
1 6x16mm standard bolt

CRANK BALANCER
1 14mm standard nut
1 14mm concave washer
2 6x16mm countersunk phillips screws

CRANKCASE COVER
2 6x30mm flange bolts
4 6x35mm flange bolts
1 6x40mm flange bolt
3 6x45mm flange bolts
1 6x65mm flange bolt
1 6x10mm standard phillips bolt
1 6mm gasket
3 6x25mm flange bolts
2 6x30mm flange bolts
1 8x40mm flange bolt
1 8x55mm flange bolt

CRANKCASE
1 6x40mm flange bolt
5 6x55mm flange bolts
6 6x65mm flange bolts
1 6x85mm flange bolt
1 7
1 14mm crush washer
1 6x10mm flange phillips bolt
2 8x155mm flange bolts
1 8x265m flange bolt
3 8mm flange nuts

CRANKSHAFT
2 6x12mm phillips screws
2 6mm lock washers
1 18mm left hand thread standard nut
1 18mm concave washer

CUSHION LEVER
1 7
1 8
1 12
1 13

CYLINDER
6 8mm flange nuts
6 8mm washers
6 5
1 6mm union bolt
1 6mm crush washer
1 11
1 12
2 13
1 14
2 15
3 10mm flange nuts
1 19
1 6mm flange nut
2 21
1 6x16mm flange bolt
3 6x20mm flange bolts
8 3x8mm phillips screws
5 6x20mm standard bolts
1 8x60mm flange bolt
1 8mm flange nut

ELECTRICAL
2 6x16mm phillips screws
2 6mm lock washers
2 6mm washers
2 6x16mm phillips screws
1 6x12mm phillips screw

EXHAUST VALVE
2 5x12 phillips screws
1 6x10mm standard bolt with tip
1 6.2x11x1.2mm crush washer
1 5x12mm standard bolt
1 5mm lock washer
1 5mm washer
2 5x10mm countersunk phillips screws
1 19mm circlip
1 19.1x25 shim
1 19mm wave washer

FOOTREST
1 10x25mm flange bolt
3 10x43mm flange bolts
4 8x20mm flange bolts
2 8mm flange nuts
4 8x16mm flange bolts

FRAME
4 8x60mm flange bolts
4 8mm flange nuts
2 8x60mm flange bolts
2 8mm flange nuts
1 6x12mm phillips screw
2 8mm washers
2 14

FRONT BRAKE HOSE
4 2
8 3
2 6x16mm standard bolts
2 6mm lock washers
1 6x12mm standard bolt
1 6mm lock washer
1 6x16mm standard bolt
1 6mm lock washer

FRONT CALIPERS
4 8x13.5mm flange bolts

FRONT FENDER
4 6x16mm standard bolts
4 6mm lock washers
4 6.5x18x1.6mm washers
2 6x16mm phillips screws
2 6mm lock washers
2 6.5x18x1.6mm washers
2 6x16mm phillips screws
2 6mm washers
2 6x16mm phillips screws
2 6.5x18x1.6mm washers
2 6x35mm standard bolts
2 6mm lock washers
2 6mm washers
2 8x12mm standard bolts
2 8mm lock washers
2 8mm washers
2 6x16mm phillips screws
2 6mm washers

FRONT MASTER CYLINDER
2 4
2 6x25mm standard bolts
2 6mm washers
FRONT WHEEL
8 8x25mm flange bolts
6 8x15mm button head allen bolts
2 14mm washers
2 14mm standard castle nuts
2 30mm cotter pins
8 8mm washers
8 8mm flange nuts

FUEL TANK
2 8x35mm standard bolts
2 8mm lock washers
2 8.5mmx30x2mm washers
2 6x35mm standard bolts
2 6mm lock washers
2 6mm washers
2 6x16mm phillips screws
2 6mm lock washers

GEAR SHIFTING
2 6x12mm countersunk phillips screws
2 6x12mm countersunk phillips screws
1 6x12mm flange bolt
1 24
1 25
2 6x12mm phillips screws
1 6x25mm flange bolt

HEADLAMP HOUSING
2 8x12mm flange bolts
2 8x45mm standard bolts
2 8mm lock washers
2 8x25mm standard bolts
2 8mm lock washers
2 8.5x26x1.2mm washers
2 11
2 8.5x29x2.6mm washers
2 8mm lock washers
2 8x12mm standard bolt
HEADLAMP
2 5x12mm phillips screws
2 5mm lock washers
2 5mm washers

KICK STARTER
1 6
2 8x20mm standard bolts
1 22mm wave washer
1 22x0.8mm shim
1 22mm clip
1 16

LEFT HANDLE SWITCH
1 4
1 6mm wave washer
1 6.3x15x1mm washer
1 6mm standard nut
2 6x20mm standard bolts
1 15
1 22
2 5x35mm phillips screws

MAGNETO
4 4x25mm phillips screws
4 4mm lock washers
2 4x20mm phillips screws
2 4mm lock washers
2 5x12mm phillips screws
2 5mm lock washers
3 5x12mm flange phillips screws
1 12mm flange nut
1 12mm washer

MUFFLER
3 2
3 6mm flange nuts
2 8
2 9
2 8mm flange nuts
2 8x50mm flange bolts
4 8x35mm standard bolts
4 8mm lock washers
6 8.5x28mm washers
2 17

RADIATOR
1 6x45mm flange bolt
1 6
2 6x25mm standard bolts
2 6mm lock washers
2 6.5x22x1.6mm washers
1 12
1 13
4 6x10mm phillips screws
4 6mm lock washers
4 6mm washers
2 6x20mm flange bolts
4 6mm washers

REAR BRAKE
1 17.5x34mm washer
1 30mm cotter pin
1 6mm washer
1 20x15mm cotter pin

REAR CALIPER
1 10
1 14
1 15
2 24
2 8x22mm flange bolts

REAR FENDER
3 6x16mm standard bolts
1 6x20mm standard bolt
4 6mm lock washers
4 6.5x18x1mm washers
4 6x30mm standard bolts
4 6mm lock washers
4 6mm washers
4 23
4 24
4 6mm flange nuts

REAR MASTER CYLINDER
2 6
1 4x12mm phillips screw
1 4mm lock washer
1 4mm washer
2 8x14mm flange bolts
2 18
1 6x16mm standard bolt
1 6mm lock washer
1 6mm washer
2 26
4 27
2 6x12mm standard bolts
2 6mm lock washers

REAR SWINGING ARM
1 9
1 14mm washer
1 14mm locking nut
1 6x90mm flange bolt
1 6mm flange nut
1 17
1 8mm washer
1 8mm standard nut
1 20
1 10mm washer
1 10mm standard nut
6 8x20mm flange bolts
6 8mm flange nuts
1 5x10mm phillips screw
1 30
2 5x10mm phillips screws
2 33

REAR WHEEL
10 2
2 20mm washers
2 20mm castle nuts
2 40mm cotter pins
10 10mm washers
10 10mm flange nuts
4 10
1 10x118mm flange bolt
1 12x122mm flange bolt
1 10x130mm flange bolt
1 19
2 12mm flange nuts
2 10mm flange nuts
2 25
4 28
4 10.2x20mm washers
2 34
4 8mm standard nuts

SEAT
2 4
4 6x30mm phillips screws
SHOCK ABSORBER
2 13
1 10x58mm flange bolt
1 15
2 10mm flange nuts
2 6x16mm flange bolts
1 6x20mm flange bolt

STEERING SHAFT
2 5
2 20mm cotter pins
1 12.5x32x4.5mm washer
1 12mm lock washer
1 12mm standard nut
1 20mm cotter pin
4 8mm lock washers
4 8x55mm standard bolts

SUSPENSION ARM
4 9
4 10mm flange nuts
4 10x77mm flange bolts
4 10mm flange nuts
2 23

TAIL LAMP
2 4x16mm self tapping screws
4 6.5x20x1.2mm washers
2 6mm standard nuts

TIE ROD
2 10mm standard nuts
2 12mm castle nuts
4 10mm standard nuts
4 10mm lock washers
2 10mm standard left hand thread nuts
2 30mm cotter pins
4 20mm cotter pins
4 14x30mm flange bolts
2 12mm lock washers
2 10x32mm standard bolts
2 10mm lock washers
2 14x28mm washers
4 8x33mm flange bolts
4 8x20x1mm washers
4 20mm cotter pins
TRANSMISSION
1 6x12mm phillips screw
2 6x12mm countersunk phillips screws
1 28mm standard nut
1 28mm internal hex bending washer

WATER PUMP
1 8x8mm flange bolt
1 8.2x14x1mm crush washer
2 6x16mm phillips screws
2 6x20mm flange bolts
2 6x30mm flange bolts
1 6x12mm standard left hand thread bolt
1 6mm concave washer
1 6mm sealing washer
F Mitch Keller

Share on Facebook Share on Twitter


Offline Pentec

  • Trade Count: (0)
  • Newbie
  • **
  • Posts: 7
Re: LT500 Bolt List, Thanks to Kyle
« Reply #1 on: October 02, 2012, 04:14:44 pm »
While on the subject of bolts. I am going to try and do a complete tear down and re assemble. Does anyone make a compete kit of all the hardware?

 

+- Suzuki Quadracer HQ Store Zone

http://www.suzukiquadracerhq.com/index.php?action=store